Building an Electric Cargo Bike with Cable Steering and Full Suspension

After many months of planning, building, shooting and editing I can finally show you my most ambitious bike related project yet. I planned this new Cargo E-Bike as my personal dream bike so it’s packed with many new features like electric assist, cable steering, integrated wiring, full suspension, a new kickstand and more. This series will consist of 2 build videos and one follow-up video with additional content. Enjoy! 00:00 Intro & Concept 02:25 Preparing the Donor Frame 05:00 Frame Jig, Tooling and preparing Tubing 07:03 Cutting/Mitering/Drilling Frame Tubes 15:20 Turning Custom Headtube 18:00 Welding the Frame 23:28 Checking and Fixing Distortion 25:05 Cutting, Mitering, Welding Cargo Cage Parts 29:43 Building a Fixture & Mitering Cargo Cage 34:04 More Fixturing 35:30 Building Lower Cargo Cage & Tack Welding 41:53 Finishing Frame Welds & Outro LINKS: 📐 PLANS: DIY