DIY 50km/h Electric Bike Using 1000W Mid Drive Kit
✅ Creality 3D Ender-3 V2 -
✅ Bafang BBS02 Mid drive kit (48V 750W) - /
In this video I am converting a full suspension mountain bike into a powerful E-bike with a large 967Wh battery combined with the Bafang BBS02 mid drive motor kit, capable of just over 1000W of peak power, 120Nm of torque and up to 100km (62 miles) of range. Great fun, high speeds of over 50km/h (31mph) and reliable parts by Bafang. The battery is mounted to the frame without drilling - using 3D printed supports that hold the battery in place after more than 200km with no issues.
🎁 $5 OFF your first App order on AliExpress -
✅ 18650 cells (84 pcs) -
Cheaper, lower quality alternatives :
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Assembled battery pack (52V):
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Parts (AliExpress / Amazon):
Battery case (52V) - /
14S BMS (40A) - /
3A charger (GX16) - /
Insulation rings - /
Pure nickel strip (10m ) - /
Kapton tape - /
Double sided tape - /
Thermal conductive glue - /
Silicone cable (12 awg) - /
GX16 charging port - /
XT60 connector - /
JST connector - /
M5 T nuts - /
M5 12mm bolts - /
LED headlight - /
LED tail light - /
Hydraulic brakes - /
Gear shift sensor - /
Programming cable - /
203mm brake disc - /
Disc brake adapters - /
Handlebars - /
Kickstand - /
Grips - /
Cable wrap - /
Cable strap - /
Tools:
Spot welder - (3% OFF with coupon code DONNYTEREK)
Battery for spot welder (3S 5200mAH XT60) - /
TS101 soldering iron - /
Multimeter - /
Wire stripper - /
Step drill bits - /
Heat gun - /
Bike repair stand - /
Chain pliers - /
Mechanics tool set - /
Cordless drill - /
Helping hand - /
0:00 Intro
0:39 Battery build
17:34 Bike disassembly
20:36 Fork service
27:43 Mid drive kit
28:51 3D printer
33:57 Battery mount
36:41 Assembling the parts
51:50 Finished e-bike
52:21 Test ride
1 view
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